Material properties are essentially process-induced and the scientific penetration of the influence of process parameters on material properties is an important aspect for the elucidation of process-structure-property relationships. For this superordinate research and development focus at the Institute part “STAS”, the "Processes" research group produces hybrid composites and material composites using innovative processes and monitors them online using adapted sensor technology. The comparatively higher material costs of hybrid materials continue to require new, efficient manufacturing processes that make the best possible use of the material potential.

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For a further development and combination of different classes of materials, the research group is working on the development of new production routes for the manufacture of hybrid materials, i.e. polymer/metal/ceramic-based composites and material composites. Special attention is paid to the implementation of processes that allow in-situ hybridization - thus eliminating the need for subsequent joining operations. To realize such routes, special attention must be paid to the adapted interface design (realized e.g. by laser structuring): On the one hand, this allows an optimal adhesion between the hybrid partners and, on the other hand, in terms of sustainability, the removal of the hybrid at the end of its life cycle - for example, via "switchable" interfaces - can be achieved.

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